Skip to main content

Experimenting With Copper Wire Solder

I recently had a query through my website about copper wire solder asking if I could give any tips on using it. Apparently it is very hard to cut and it wasn't flowing properly when heated. I do a lot of copper soldering and as I've only read about copper paste solder and never actually tried the paste or the wire I thought it would be a good idea to get some and give it a try myself!

The copper wire solder is available on ebay and Amazon and is fairly inexpensive. I bought 2 ft of 18g {1mm} hard solder for £1.98 plus postage. It looks very much like copper wire as you can see from the photo above but it is very hard to cut. It's recommended that you use memory wire cutters to cut it but I didn't want to fork out £15 at Hobbycraft so I used the DIY store heavy duty metal snips I sometimes use to cut thicker sheet.

I could have done with Hercules himself to help me to be honest but I did manage to cut a couple of small pieces of the wire solder that immediately pinged off on their own little journey into the unknown {landing somewhere in my shed in other words}. I'd recommend cutting the solder wire inside a plastic bag so you can catch the pieces :D

So I decided not to bother cutting the solder wire and soldered a practice bangle of 2mm copper wire by just touching the end of the solder wire to the join when the copper was the right temperature.

I've never soldered this way before so did end up with a bit too much solder on the join but the wire solder flowed easily. Some websites say you don't need to use flux with the copper wire solder but I used it anyway out of habit.

This photo shows the soldered join a bit more clearly. A couple of small balls formed as I was soldering which popped to reveal a lighter colour. You can see one of them on the top to the left side where there is a slightly lighter round area.

This is the join after pickling. The colour of the solder is a pretty good match to the bright copper colour of the wire but you can see the darker spot where the ball of solder popped to the left of the join.

So being me, who doesn't like to see excess solder on joins, I decided to file the join to see "what lies beneath"...

And I was a bit disappointed to see a thin grey line appear as I filed the excess copper solder away. There are two other grey patches on the copper bangle where I haven't cleaned all of the solder off. It's such a shame the copper colour of the solder is just a thin coating on top of a dirty grey colour. It would make me worry that leaving the solder join as it was then hammering a bangle may end up with patches of grey showing through the copper coloured solder in the join area. That's an experiment for another day.

Next I experimented with the copper wire solder and how it took to being oxidized with liver of sulphur.

I flowed some of the copper wire solder onto a piece of copper then pickled it.

Pickling shows up some grey areas within the solder which made me wonder if it would oxidize ok.

After dipping in liver of sulphur.
 I washed the copper first with Fairy Liquid and water and as you can see it oxidized evenly.

After cleaning up with steel wool.
 The area of copper covered in the copper wire solder oxidized really well and the colour match with the bare copper after cleaning up is excellent I'd say.

So............will I change to using copper solder?  At this time I don't think so. I'm a neat freak who likes to tidy up solder joins where possible as they can be a bit lumpy and spoil the look of the piece and the neat thin line of silver you get with silver solder looks infinitely better than the neat thin line of dirty grey you get with copper solder on a cleaned up join. I do think it has it's uses though - jump rings for one - as the colour match is very good as long as you don't break the surface of the solder.
I will get round to testing what happens when the solder is hammered and report back soon {ish}.
Til next time......


  1. Thanks for sharing your experience with the copper wire solder. I've got some in my studio, but it's very thick and I've not yet attempted to use it. I often use silver wire for soldering though and it can come in very handy, as I find sometimes the little pallions of solder tend to 'jump' off the flux when heating up the join - so that's when I use the stick of wire.

    1. Thanks for your comment Em.
      Soldering by touching the end of the solder wire to the join is easier than fiddling with pallions I agree. I just need to improve my speed so I don't get too much solder everywhere!

  2. Great experiment! It is a shame that the soldering paste sets in a different color. It leaves a cool finish when oxidized. The hammering experiment will be interesting too I'm sure!

  3. I cannot wait to see the finished solder. You are putting so much time and effort into it, I am sure it will look stunning.

  4. Hi - would it be possible to share the link for the solder wire? I can't find it amywhere - I'd really like to try it. Thanks. Karen x

    1. Hi Karen,
      Thanks for your comment.
      I got it on ebay -

      Hope that helps :D

  5. Tracy, that's fantastic. Thanks. I love your blog. X

  6. I have been looking everywere for copper solder on amazon or ebay can you send me a link of where i can find it? I only seem to find regular copper wire

    1. Hi Andrea, I found a seller on ebay -

      It is very hard to cut so I'd recommend cutting it inside a bag to catch the bits as they ping off :D


Post a Comment

Your comments and questions are very welcome!
If you would prefer to contact me directly please use the contact form on my "get in touch" page.

Popular posts from this blog

Embossing Metal With My Sizzix Bigshot

I must admit up until a few weeks ago I was vaguely familiar with the name Sizzix but as to what you actually did with a "Sizzix" I was completely in the dark! That was until I stumbled across a video from Vintaj showing how you could use their embossing folders with a Bigshot to create designs on metal ("metal" - my favourite word after chocolate!)
I was really impressed and itching to have a go, I just needed a Bigshot........ I waited a few weeks then when the urge to possess one overcame me I went out debit card at the ready..............and the shop had sold out! So I trundled off to The Range on the off chance and came home clutching my own surprisingly heavy pink and black wonder machine. It sat on the dining room table for a couple of days while I waited for the embossing folders I'd ordered online to arrive then the time came to start playing!

I started with some pre-cut 24g copper hearts and the Wildflower Vines and the Butterfly Swirls Deco Embossin…

Etching Silver Using Nail Art Stamps

So my love/hate relationship with etching sterling silver continues. I've tried a few times now and always end up with different results most of them not that great to be honest. I've tried connecting the silver and a piece of copper to a 9v battery and also heating the ferric nitrate. Sometimes the results are good sometimes not so good. I currently have an etched piece of silver sheet waiting to be reticulated and rid it of the mess that is the etched "pattern". 
I now know that using stamps and Stayz On ink just doesn't work with silver - the time needed to etch using ferric nitrate is much longer than etching copper and the ink starts to wear away after about an hour. This results in the pattern being patchy as the resist is eaten away and the silver ends up quite lumpy and course looking. I have yet to try using pnp paper. I don't know why but it all seems a bit of a faff to do. I don't have a laser printer so would need to find somewhere or someone…

Rolling Mill Textures On Metal

I had another play with my rolling mill last week using some of the texture sheets from Etsy shop Rolling Mill Resource. I used some sterling silver and copper sheet and soon discovered it's best to get organized before you start!

I cut the sheet to size and worked out which design was going on which piece of metal. I also tried a feather but more on that later. Most of the sheet I used was 20g/0.8mm with one piece of 18g/1.0mm and one of 22g/0.6mm.
I've read that you should do a dead pass of the metal through the rolling mill with the gap the same size as the metal and texturing item. I'm not sure what this is supposed to achieve but I don't bother doing it. Judging the correct size of gap between the rollers is a trial and error thing that you discover by setting the gap then starting to roll the metal through. If there's too much resistance you make the gap bigger until there's just enough resistance to roll the metal through without giving yourself a herni…